Customized Robot Welding Cells
At Spartan Robotics, we don't assume that all welding projects are the same. Each one comes with its own set of challenges and requirements, which is why we take a custom approach to building out our welding cells.
While we offer off-the-shelf units, our process begins with a detailed consultation to understand your current production process. Here’s how we tailor our solutions to fit your specific needs.
Understanding Your Production Process
Our custom approach starts with a conversation. We want to learn everything about your welding operations, including:
Material: What materials are you currently or plan on welding like aluminum, mild steel, stainless steel.
Workpiece Sizes: What are the dimensions of the workpieces you handle?
Mix of Workpieces: How varied are your workpieces? Do you deal with high-mix, low-volume production, or are you focused on large runs of similar items?
Production Environment: What is your production setup like? Do you need a mobile welding station or do you plan on installing your welding system in a permanent location?
Production Volume: How many units do you need to produce daily, weekly, or monthly?
Special Requirements: Are there any unique challenges or specific needs. Do we need to move the robot on a linear rail for long workpieces? Do we need to rotate your workpieces with a servo driven positioner?
Customization Options
Once we have a thorough understanding of your needs, we tailor the welding cell to match your specific requirements. Here are some of the customizable options we offer:
- Table Size: Choose from a selection of welding tables with Siegmund table tops with multiple configurations to meet your workpiece specifications. Our high-quality tables provide a stable and precise workspace, essential for achieving top-notch welds.
- Robot Size: Select from five different Kassow Robots sizes, ranging from 850mm to 1800mm reach. This variety allows you to find the ideal robot size for your workspace and welding application, ensuring optimal performance and results.
- Welding Package: Equip your Spartan Welder with the ideal combination of torches, wire feeders, and additional accessories from our extensive range of Fronius welding packages. Tailor your welding package to suit your particular welding process and achieve the best possible results.
- Additional Accessories and Options: Enhance your Spartan Welder experience with a variety of additional accessories and options. These include servo positioners, upgraded torches, advanced wire feeders, and more, all designed to optimize your welding process and maximize productivity.
Advanced Add-Ons
For Enhanced Performance
For those looking to push their welding capabilities even further, we offer advanced add-ons that can significantly enhance your welding performance:
- Linear Axis: Expand the range of your welding cell to handle larger workpieces with a linear axis. This addition allows for greater movement and flexibility, ensuring you can weld larger items with ease.
- Rotary Positioners: Some workpieces need to be rotated or moved to access otherwise impossible areas. Our custom servo positioners are controlled right from the pendant and are integrated seamlessly into the robot.
- Push-Pull System: Upgrade to a Push-Pull System to take your welding capabilities to the next level. Options include a standard push-pull torch or our top of the line CMT (cold metal transfer) ready torch.
- Water Cooled System: Maintains an optimal torch temperature, promoting longer component life and reliable performance even during intensive welding operations and higher duty cycles.
Why Choose Spartan Robotics?
At Spartan Robotics, we understand that every welding project is unique. That’s why we offer a range of customizable options to ensure you get the perfect welding system for your needs. From the size of the workpiece to the production environment, we tailor every aspect of our welding cells to optimize your welding process and maximize productivity.
Our commitment to providing custom solutions means we are always ready to adapt to your specific requirements. Whether you need a simple setup or a highly advanced welding cell with all the bells and whistles, we’ve got you covered. Our team of experts is here to help you achieve superior results with every weld.
Ready to see how a custom welding cell from Spartan Robotics can transform your welding operations? Schedule a 15-minute consultation with our team today. We’ll discuss your welding project, understand your needs, and recommend the best solutions to get you started with robotic welding.